Stainless is an excellent solution. I didn’t know they offered it.
Notice that all of these system, including those for which there is no elastic, have some sort of built-in elasticity. It is in the line, or in the spring loading for the idler pulley, or in the pony tail loop or whatever. Why?
It seemed to me that keelhauled nailed it when he talked about the variation in the winch drum’s effective diameter.
Fully wound, a winch drum has a larger effective diameter than it does when it is almost empty.
Let’s take the case a of trolley system that is near the end of its travel, that is, nearly close hauled. Futher, let’s say the inner drum is dispensing string, and the outer drum is gathering it in.
The outer drum is almost fully wound up, but the inner drum is nearly empty, unwound. The outer drum is therefore fat with string and has a large effective diameter.
But the inner drum, nearly empty, has an effective diameter that is almost the smallest it can become, a hair larger than the diameter of the drum itself.
Now suppose the drum takes another half turn. Notice that because of the difference in effective diameters, the outer drum gathers in more string than the inner drum dispenses.
Something has to give.
Spin the winch the other way, and as the inner drum grows fat with string, it gathers in string faster than the outer drum can dispense it. Again, something has to give.
The formula for arc length is s = r theta. Theta is the angle through which the drum turns, and it is the same for both inner and outer drums. The effective radius, r, is a function of how many layers of string have been wound up on top of each other.
Moreover, as r gets larger on one drum it simultaneously gets smaller on the other drum. This means that for a given angular displacement, the arc length S, which is the amount of string dispensed or taken up, is going to be different for the two drums. The difference is not big, but it is big enough that a spring is needed to compensate for it.
If the drums are wide enough that the string never “piles up”, or layers on top of itself, then no elastic is needed. But on a common RC winch drum, it will in fact pile-up. An inelastic line would pop, so we use springs, rubber bands, stretchy winch line, spring loaded idlers, whatever.
Michael